Manufacturing

Quality

EEC manufactures millions of magnet solutions across our manufacturing facilities. Our products are used in the world’s most demanding applications which means our manufacturing process must deliver best-in-class quality. Our manufacturing facilities produce products which comply with numerous industry quality standards.

Certifications EEC is ISO 9001:2008 and AS9100C (Technically Equivalent to EN 9100:2009 and JISQ 9100:2009) certified. EEC continues to invest in our business in order to provide customers with best-in-class service. ISO 9001:2008 and AS9100C is the basis for EEC’s internal quality management system, as many of its customers are in highly regulated industries, which require their own compliance to the standards. ISO 9001:2008 Certification

Supplier Quality EEC works with suppliers who deliver the best quality, value and service at the most competitive cost. Our suppliers are innovative and committed to driving continuous improvement in their operations. Standard Terms and Conditions of Purchase Quality Requirements

 


Material Development

EEC has a broad and deep portfolio of permanent magnet material grades (Neodymium Iron Boron, Samarium Cobalt, Alnico, & Ceramic) to satisfy virtually any application requirement. These standard material grades provide customers with a large selection of existing products that can be customized quickly and cost effectively if required.

As the first company in the world to commercially produce Samarium Cobalt, EEC continues to deliver innovations with Samarium Cobalt through the development of new high-performance grades. In order to deliver certain high performance and high quality Samarium Cobalt grades customers require, EEC has continued to maintain a vertically integrated production process in North America in order to control the quality at every step of the production process. Below is a summary of that process flow today.

Induction Melting EEC purchases pure raw materials-Sm, Co, Fe, Cu, & Zr for the in-house production of SmCo 1:5 & 2:17 alloys. Pure metals are alloyed in an inert gas using an induction melting furnace. Precise control of alloy chemistry allows EEC to produce a wide range of materials to meet your demanding requirements.

Crushing Rare earth alloys (inter-metallic compounds) are crushed to powders with an average particle size of ≈ 250 microns.

Milling We process crushed alloy powder by ball or jet milling and reduce the average particle size to ≈ 3 microns. Because the resulting fine powder is chemically reactive and pyrophoric in nature, it requires protection from air (oxygen) using inert gas.

Blending Our ability to precisely control material compositions during the blending operation helps us achieve specific magnetic properties.

Pressing Released production powders with predetermined magnetic properties are pressed into green compacts using either axial, transverse, or isostatic presses. The pressing force and magnetic alignment direction is parallel for axial presses, but perpendicular for transverse presses. Isostatic pressing provides equal pressure from all directions for pre-aligned powder.

Sinter Densification and the development of magnetic properties are accomplished through sinter, solution and aging processes in the presence of a vacuum or an inert gas.

Machining Sintered rare earth magnets, because of their brittle nature, are machined to final dimensions using grinding, slicing, or wire EDM technology.

Magnetization, Testing, & Quality Assurance Magnetization, stabilization and testing of rare earth magnets are done to satisfy your specific requirements.


Machining of custom magnet solutions

Our 85,000sq ft. of manufacturing facilities house a variety of machining capabilities that allow EEC to deliver high tolerance parts for demanding applications.

  • WEDM
  • Ram EDM
  • CNC Machining
  • Grinders (various types)
  • Slicers

Assemblies

EEC is able to provide high quality magnetic assemblies for any applications. Our experience in assemblies has allowed us to develop an expertise in common considerations such as adhesives, bonding, performance optimization, and design for manufacturability.

  • Adhesion
  • Sleeving
  • Custom Packaging
  • Clean Room Capabilities (Class 10,000)

Magnetization & Testing

Because EEC must be an expert in permanent magnets in order to develop its own unique materials, we have a deep rooted understanding of material properties. This knowledge is utilized in our extensive ability to magnetize and test magnetic properties of magnet solutions.

  • Magnetizing and Magnet Adjusting Equipment
  • Automated plotter
  • Magnetic characterization
  • Automated magnetic Testing Equipment

Finishing

EEC is able to provide consultation and services for any finishing operation required for a magnetic solution.

  • Calibration
  • Balancing
  • Plating
  • Coating
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